Hi to all,

We recently ran in to a problem using stunnel on our AIX 5.2 machines.
This is our situation:

we are running stunnel as a client to protect http (and a proprietary
protocol) traffic between our company and a customer. We are using
client-athentication to grant access to the server and on our client-side
we validate the server-certificates.
This all works fine.

Due to new security-restrictions, we are moving all our private-key
material into HSM-boxes, in our case these are nCipher nShield HSM's.
According to the documantion on there website ( http://active.ncipher.com )
we builded openssl nCipher-enabled. Based on this openssl-version, we
builded stunnel. All the build-options are shown below in this message. The
compiler used is the IBM C compiler.

According to the manuals from stunnel we needed to put in an extra line to
the config-file which shows "engine = chil" (chil is the Cryptographic
Hardware Interface Library, the way the nCipher HSM's are known to openssl)

After all this, we created key's in the hsm, using the nCipher tools and
loaded them into stunnel (using this method you get a "pseudo-pem-file",
which is actually a reference to the hardware-key). Fire-up stunnel using
the commands from nCipher to preload the key's and we are all good to go!

When this all seems to work very stable after a few months, with thousands
of connections and ditto megabytes transfered,  we wanted to have all the
logging to our syslogserver (it runs syslog-ng) and this is the place where
my problem hits in: When commenting-out the option "output =
/home/bart/stl/var/stunnel.log" and restarting stunnel, stunnel dies after
the first or second connection, leaving no logging, corefiles or whatever
behind.

Using plain key's (so no HSM, but with the same build which is aware of the
HSM), syslog is no problem. Using HSM-key's with plaintext logfiles (no
syslog) works also excellent.

As i don't have any ideas anymore where to search, i want to ask you if
somebody ever have seen this behaviour or knows where it could be caused
by. (And maybe how to solve it....)

Thanks in advance!

Best regards,

Bart Somers.

#############################
# Build- and config-options                                 #
#############################

bart@server1:./stunnel -version
stunnel 4.11 on powerpc-ibm-aix5.2.0.0 UCONTEXT+POLL+IPv4 with OpenSSL
0.9.8 05 Jul 2005

Global options
cert            = home/bart/stl/etc/stunnel/stunnel.pem
ciphers         = ALL:!ADH:+RC4:@STRENGTH
debug           = 5
key             = /home/bart/stl/etc/stunnel/stunnel.pem
pid             = /home/bart/stl/var/run/stunnel.pid
RNDbytes        = 64
RNDfile         = /dev/urandom
RNDoverwrite    = yes
session         = 300 seconds
verify          = none

Service-level options
TIMEOUTbusy     = 300 seconds
TIMEOUTclose    = 60 seconds
TIMEOUTconnect  = 10 seconds
TIMEOUTidle     = 43200 seconds

bart@server1:./openssl version
OpenSSL 0.9.8 05 Jul 2005

compile-options:
Openssl:

      $ export LDFLAGS="-L/opt/nfast/toolkits/hwcrhk"
      $ ./config --prefix=/home/bart/stl –DNFast –ldl
make and make install

Stunnel:

      $ export CPPFLAGS="-I/home/bart/stl/include"
      $ export LDFLAGS="-L/opt/nfast/toolkits/hwcrhk"
      $ ./configure –-prefix=/home/bart/stl –-with-ssl=/home/bart/stl
      -–disable-libwrap
make and make install

Config-file:
Include
engine = chil

Start-up:
$ with-nfast –f /home/bart/stl/tmp/ff /home/bart/stl/sbin/stunnel
/home/bart/stl/etc/stunnel/stunnel.conf

Relevant information from the config-file:

engine = chil
cert = /home/bart/stl/etc/stunnel/my-key.pem
key = /home/bart/stl/etc/stunnel/my-key-hsm.pem
;(no chroot options used)
pid = /prj/stl_004/tmp/test/stunnel- client.pid
debug = 7
; output = /home/bart/stl/var/stunnel.log    # when in comment, problems!
client = yes

[test]
accept = 9400
connect = 10.10.10.10:443

All other values are the default from the example.